We perform full fabrication projects out of 2D drawings or 3D models and on request  verify any existing project for checking its adequacy for producing clean and sound castings. Process auditing and process upgrading, metallurgical investigations in connection to defects and failures, workforce training  are likely as well.

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- Fabrication projects and  riggings verification
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Full conception of the gating & risering systems for single castings (very small to heavy) or clusters plus technical and operative recommendations of execution. Systems are previously verified using the softwares from Finite Solutions Inc.

Shell Mold cluster project                         Riserless nodular iron camshaft cluster

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-Process auditing
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This step is necessary in case of improving or optimizing any process or part of it. This reveals the weaknesses or lacks in the different foundry operations. at any rate  any improvement should start with those remedies at zero cost which normally regard the working methods.

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- Defect and failure analysis
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Casting defects going over regularly or occasionally or casting failures due to breakages leads to economic  and  foundry image losses not anymore tolerable.  We carry out investigations  using traditional tools and where necessary special techniques like electronic microscopy.

Hydrogen pinholes in a sg iron casting            Surface defect due to metal-mold reaction

....Failure in operation of a gray iron casting Electronic microscopy image of a fracture

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Training
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